High Precision Linear Motor Drive Solution｜Enabling LCD Panel Manufacturing Yield to Surpass 99.5%

Linear motor-driven LCD panel handling/cutting/dispensing equipment working panorama + close-up of motor module

Linear Motor Core Value Matrix 

1. Nanoscale positioning accuracy 
Repeat positioning accuracy of ±0.5μm (to meet the needs of OLED vapor deposition process) 
Grating scale closed-loop control, eliminating backlash/crawling phenomenon 
2. Ultra-high-speed dynamic response 
Peak acceleration up to 5G, response time <10ms 
Supports S-shaped speed curve planning, vibration amplitude reduced by 70%. 
3. Zero contact and maintenance free 
Mechanical frictionless structure, life time >100,000 hours 
Cleanroom compatible (ISO Class 3 certified, no oil emissions)

Four application scenarios of linear motors in LCD manufacturing 
Scenario 1: Precision handling of glass substrates 
Maximum load 1200kg, speed 2m/s 
Magnetic levitation technology realizes ±1mm levitation height control.

Scene 2: Panel cutting and positioning system 
0.1μm micro-step control, 3 times longer life of cutting wheel. 
Real-time compensation of thermal deformation with laser interferometer

Scene 3: High-speed lamination of optical film 
300mm×300mm stroke repeatability ±1μm 
Dual-drive synchronized control, deflection angle <0.001°.

Scene 4: Defect detection scanning 
600 times/min high frequency reciprocating motion 
Low cogging force design (thrust fluctuation <0.5%)

Comparison of technical parameters with industry standards

Successful Cases 
Upgrade data of G10.5 production line of a global Top5 panel factory: 
Application equipment: Array process exposure machine positioning system 
Modification effect: 
▶︎ Alignment accuracy increased from ±3μm to ±0.8μm. 
▶︎ Overall equipment efficiency (OEE) increased from 82% to 95%. 
▶︎ Reduced annual maintenance cost by $520,000/line.

Industry exclusive service system 
1.Customized development: 
Provide modularized design according to equipment size/load/precision requirements 
Support single-axis/multi-axis gantry architecture program 
2.Localization support: 
24/7 remote diagnosis system 
Shanghai/Shenzhen bonded warehouse spare parts 3 hours speedy delivery 
3.In-depth integration service: 
Pre-adaptation with ACS/Beckhoff and other mainstream controllers 
Provide a full set of mechanical simulation report

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